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FDM

53 analyses tagged FDM
3D Printing

Prusa HT Hotend: 400°C Turns the Core One Into a PPS-CF Printer

Prusa's $199 HT Hotend takes every Core One to 400°C for PPS, PPA, and carbon-fiber nylon. What it unlocks for 3D printing, what it can't, and who should buy.

3D Printing

Kickstarter's $29M 3D Printing Wave: Color, Fiber, and Metal Are Now Desktop Problems

Four Kickstarter campaigns raised $29M for desktop printers in 2026 — funding full-color printing, continuous fiber, and metal LPBF at consumer prices.

3D Printing

Creality's SPARKX i8 Claims Zero Purge Waste on 4-Color Prints — Here's How QuarTeks Actually Works

Creality's SPARKX i8 routes color changes into infill via a sub-1mm shared filament path, claiming zero purge on 4-color prints. How the QuarTeks system works.

3D Printing

Bambu Lab Referral Program Is Live: Get Up to 6% Back on Your Printer

Bambu's new referral program gives existing owners up to 6% back as a gift card per referral, while the buyer gets 9% off. Here's how it works and how to use it this Q4.

3D Printing

3devo's Filament Maker X10: Desktop Filament Production at 36 Kilos Per Day

The 3devo FMX10 brings precision filament extrusion to universities, research labs, and 3D printing farms — with ±30µm diameter tolerance and PEEK-level temperature range.

3D Printing

Has FDM 3D Printing Hit Its Peak? What the Plateau Actually Means

Hackaday examines whether consumer FDM has reached its mechanical limits — and why a technology plateau looks different from a technology ceiling.

3D Printing

PrusaSlicer 3.0: A Rewrite That Finally Makes the Slicer Feel Like the Hardware

PrusaSlicer 3.0 is a ground-up rewrite — faster launch, faster slicing, and preset management that no longer feels like a liability compared to Bambu Studio.

3D Printing

Bambu H2D on the Used Market: What $1,100 Gets You and What to Check

Someone scored an H2D for $1,100 — roughly 45% off MSRP. Here's how to evaluate a used H2D purchase before you commit, based on what the community has learned.

3D Printing

Linux 3D Printing Workflows Don't Have to Mean Thin Sculpting Options

A BambuLab community member's search for solid modeling tools on Linux surfaces an underappreciated stack of open-source options that work across Linux, Windows, and Mac.

3D Printing

H2D and AMS 2 Pro Owners: How to Push Bambu for Warranty Replacement on Filament Buffer and Hub Failures

Bambu Lab's filament buffer and AMS 2 Pro hub are documented wear components that can fail outside warranty windows — but owners who contact support directly with documented evidence consistently report receiving replacements.

3D Printing

Bambu Lab Tops Independent 3D Printer Accuracy Tests: What the Data Reveals

CNET, Tom's Hardware, and 3DMaker Engineering 2026 roundups confirm Bambu Lab occupies the top accuracy positions across independent desktop printer tests — powered by 50-micron vision encoder precision no competitor matches at the price.

3D Printing

Bambu Lab at Blenheim Palace: 14 Printers, 9-Metre Dinosaurs

Future Fossils studio used 14 Bambu Lab desktop 3D printers and 7 weeks of ABS-GF printing to build five 9-metre Megalosaurus sculptures on display at Blenheim Palace through November 2026.

3D Printing

Prusa's Gen 2 Refresh: Nozzle Wipers, GT1.5 Belts, and 60°C Chamber Heat

Prusa Research upgraded the CORE One+, CORE One L+, and XL+ with a nozzle wiper, faster tool-offset sensor, and chamber heating for engineering plastics — at the same price.

3D Printing

MeltCalc: A Polymer Chemist Built the Hot End + Material Database FDM Printers Always Needed

Robert Samples built MeltCalc to replace manufacturer flow rate claims with thermodynamic modeling. 64 hot ends, 36 polymers, open source. Here's why realistic specs change how you set up your printer.

3D Printing

Bambu Lab's Next Move: A Tool Changer, Not Just an AMS Upgrade

Three patent filings published in August reveal Bambu Lab is building an automatic printhead changer system. Community photos of hardware seen in the wild suggest it's further along than anyone expected.

3D Printing

Kupros Cu29 V2: Desktop FDM Printers Are About to Print Electronics

Indiana startup Kupros has developed a patent-pending process for embedding conductive copper pathways, sensors, and antennas directly into standard FDM prints — no secondary manufacturing step.

3D Printing

Metal-Base Is Building a Metal LPBF Printer for Under $10K — and It Has Beta Units Running

Metal laser powder bed fusion has required $200K+ machinery since inception. Metal-Base is shipping beta units at a fraction of that price. Here's what the democratization of metal AM actually looks like.

3D Printing

Bambu Labs' August 2026 Privacy Policy: What It Collects and How to Limit It

Bambu Lab's updated privacy policy — effective August 7, 2026 — collects printing files and job metadata by default. Here's what that means and which settings give owners control.

3D Printing

3D Printing a Working Airless Tire: What the Build Reveals About TPU's Limits

YouTube creator Berm Peak 3D-printed a functional TPU airless tire for mountain biking. It held up — but the experiment reveals as much about where additive manufacturing falls short as where it succeeds.

3D Printing

Walter Reed Gets FDA Clearance to 3D Print Patient-Specific Titanium Implants On-Site

Walter Reed's 3-D MAC unit is the first point-of-care institution cleared by the FDA to manufacture patient-specific titanium cranial implants in-house. What this means for 3D printing's role in advanced medical manufacturing.

3D Printing

Polymaker HT-PLA Pro: A Heat-Resistant PLA That Skips the Enclosure

Polymaker's HT-PLA Pro doubles impact strength over standard HT-PLA and hits a 107.6°C HDT after annealing, without requiring an enclosure or hardened nozzle.

3D Printing

Claude Can Now Drive Fusion 360 Directly — Here's What That Actually Unlocks

A new MCP server lets Claude generate and modify CAD designs inside Fusion 360 — letting a non-engineer design a working 3D-printed part.

3D Printing

Palm Leaves, Cold Compost: Hembased Brings Sustainable Filament to FDM

Hembased converts palm leaf waste into cold-compostable filament that degrades at 20–30°C within a year. Here's what the material actually delivers — and the context it's entering.

3D Printing

Desktop UV Printers and 3D Printing Are on a Collision Course

UV printing brings full-color surfaces to objects 3D printing can't color. As desktop UV printers drop below $2,500, the two technologies are converging into a hybrid desktop manufacturing stack.

3D Printing

Insta360 Opens Luna Ultra to 3D Printing — With $11,160 in Prizes

Insta360 becomes the first camera brand with an official MakerWorld presence, releasing official Luna Ultra design files for a joint contest with Bambu Lab running through August 9.

3D Printing

BambuHelper Now Supports Round Displays, Smart Plug Power Monitoring, and Chamber Light Control

BambuHelper's latest update adds a 1.28" GC9A01 round display, Tasmota smart plug power monitoring with door-safe auto-off, and chamber light control — all flashed from the browser in one click.

3D Printing

The Drone Industry Is Where 3D Printing Actually Works at Scale

AM Research pegs the drone 3D printing market at $140M in 2025, growing to $900M by 2034. Drones are already the largest production application for low-cost printers — here's why the fit is structural, not incidental.

3D Printing

Bambu H2D vs X2D for Your Home Office: Noise and Filtration Compared

If you're choosing between the Bambu H2D and X2D for a home office or living space, noise and air quality are the deciding factors—not print speed. Here's how they compare.

3D Printing

HeyGears G1X: The First Desktop Machine Combining Full-Color 3D Printing and UV

HeyGears' G1X does something no desktop printer has before — full-color 3D printing, 3D texture, and 2D UV printing in one unit, with 10M+ colors at 1440×2400 DPI.

3D Printing

Bambu P1S with AMS2 Pro: Is the Upgrade Worth the Extra Cost?

The P1S with AMS2 Pro adds built-in filament drying and quieter mechanics. Here's who should pay the extra $100 and who should skip it.

3D Printing

What to Do With Opened Filament Rolls: A Practical Storage Guide for Bambu Printers

Moisture is the main enemy of filament shelf life. Here's how Bambu Lab users actually store partially used rolls to maintain print quality — from dry boxes to AMS integration strategies.

3D Printing

Bambu Smooth Build Plate vs. Textured PEI: Which One Actually Fits Your Prints

The Bambu community is split: switch to the smooth build plate and never look back, or stay with the textured PEI that works reliably for everything. Here's how to decide based on what you actually print.

3D Printing

Zellerfeld Partners With Volumental to Bring Precision Foot Scanning to 3D Printed Shoes

Zellerfeld's investment in Volumental integrates 66 million foot scans' worth of fitting data directly into its 3D printing pipeline — addressing the precision gap that has limited custom footwear at scale.

3D Printing

Bambu Lab's 60,000 Daily Network Requests: What the Community Found and Why It Matters

A community member discovered their Bambu Lab printer generating 60,000+ network requests per day — reigniting the debate about cloud-connected printer architecture, data practices, and offline capability.

3D Printing

Prusament PLA High Speed: Up to 40% Faster Print Times for Rapid Prototyping

Prusa's new PLA High Speed filament hits 28 mm³/s volumetric flow and a tensile anisotropy coefficient of 0.60 — making draft prints faster and stronger without sacrificing surface finish.

3D Printing

2026 World Cup 3D Printing: What Fans and Clubs Are Building

The 2026 FIFA World Cup — 48 teams, 104 matches, 3 countries — is generating a wave of desktop 3D printing activity, from fan merchandise models to professional club marketing campaigns.

3D Printing

Five Airbrushing Techniques You Can Unlock With 3D-Printed Stencils

Prusa's guide to printing custom airbrushing stencils shows how FDM printing changes what's achievable in model painting — from preshading to faux raised detail, here's the complete technique breakdown.

3D Printing

Bambu PLA Pure: 3D Printing Filament Built for Homes, Not Workshops

Bambu Lab's new PLA Pure prioritizes safety certifications and ingredient transparency over performance metrics — a deliberate shift as desktop 3D printers move from hobbyist workshops into family homes.

3D Printing

How Pogačar and Fairlight Cycles Are Using 3D Printing for Bike Components

Professional cyclists and boutique framebuilders are using material extrusion 3D printing for cable guides, cockpit holders, and wiring housings — small custom components where the technology's economics and precision make the most sense.

3D Printing

Haddy Wants 3D Printing to Build Real Furniture, Not Just Prototypes

Jay Rogers' new company Haddy is running 8 robots in St. Petersburg, FL, printing polymer composite furniture and architectural fixtures for the $700B global furniture market — and Disney is already a customer.

3D Printing

A Bike-Powered Shredder Turns 3D Printer Waste Into Feedstock — and Reveals Why Recycling Plastic Is Hard

Educator Brogan M Pratt built a stationary-bike-powered plastic shredder for his students in the Netherlands. The 15kg flywheel and gear reduction process 3D printing waste into shredded feedstock for filament re-extrusion or compression molding. The educational point lands harder than the hardware.

3D Printing

Bambuddy Is Walking Away From Bambu Lab's Cloud — and the Community Is Paying Attention

Bambuddy, the open-source self-hosted alternative to Bambu Lab's cloud infrastructure, is discontinuing its Bambu Lab cloud service support. The move is the latest chapter in the ongoing conflict between Bambu Lab's cloud lockdown and the open-source printing community.

3D Printing

Build a $20 Smart Home Macropad With a 3D Printer and an ESP32

Six switches, a rotary encoder, and an OLED display — Prusa's open build replaces expensive commercial controllers with a fully customizable Home Assistant interface for under $20.

3D Printing

Bambu A1 vs A1 Mini: Which Should You Actually Buy in 2026?

The Bambu A1 Mini costs less and prints identically fast — but the A1 has something the Mini doesn't: a path to continuous automated printing. Here's how to choose between them.

3D Printing

3D Printers Can Now Generate Working Circuit Boards — With a Catch

A new tool auto-generates 3D-printable PCB layouts from KiCad files using copper tape over raised FDM traces. What it can and can't replace in a maker workflow.

3D Printing

FDM Printer Fumes: What the Science Actually Says About UFPs and VOCs

Even 'safe' PLA emits formaldehyde. ABS produces styrene. A Hackaday investigation rates FDM emissions by filament and identifies what mitigation works.

3D Printing

AtomForm Palette 300: 12 Dedicated Nozzles That Cut FDM Waste by 90%

AtomForm's 12-nozzle Palette 300 assigns one nozzle per filament path, cutting multi-color FDM waste by 90%. Here's what the OmniElement architecture changes.

3D Printing

BigRep ONE.5X: Large-Format 3D Printing Gets a Pellet Extrusion Upgrade

BigRep launched the ONE.5X at RAPID+TCT 2026 and announced a pellet extrusion partnership with Massive Dimension. Here's what the combination means for industrial-scale FFF printing.

3D Printing

HP IF 600HT: Open Materials Take On Stratasys in Industrial FDM

HP's IF 600HT debuts at AMUG 2026 — open 1.75mm filament, 500°C extruder, PEEK-class materials, priced directly against Stratasys F370/F450 with lower TCO.

3D Printing

The Hardware-Software Synergy of CoreXY Manufacturing

Why the integration of Klipper, high-bandwidth kinematics, and multi-material architectures is defining the next era of desktop production.

3D Printing

The Industrialization of CoreXY: Standardizing the 2026 Production Stack

How the convergence of servo-extrusion and AI-integrated CoreXY architectures is moving FDM from prototyping to high-uptime industrial manufacturing.

3D Printing

The Multi-Material Shift: Prusa CORE One+ and the INDX Architecture

Analysis of the transition toward integrated multi-material CoreXY systems and the impact on production scalability in 2026.

3D Printing

Industrializing the Desktop: The CoreXY Revolution in 2026

Analyzing the transition from enthusiast-grade printers to high-velocity, production-ready manufacturing systems.

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